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2027-03-14
6 min read
WattSizing Team

Inverter Sizing for Off-Grid Solar: Watts, Surge, and Safety Margin

Size your off-grid inverter: continuous watts, surge for motors, and safety margin. Avoid overload and choose the right AC output.

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Your inverter turns battery DC into AC for appliances. Undersize it and you’ll trip on overload or surge; oversize it and you spend more than you need. This guide covers continuous watts, surge, and a simple safety margin.

Inverter with AC plug and watt rating

Continuous vs Surge (Peak) Power

  • Continuous (rated) watts: What the inverter can deliver all the time. This must be at least the sum of all AC loads that can run together (running watts, not surge).
  • Surge (peak) watts: Short burst many inverters can supply for a few seconds. Motors (fridge, pump, compressor) draw 2–5× their running watts at start. Your inverter’s surge must exceed the largest motor surge (or sum if multiple could start together).

Sizing Steps

  1. List every AC load you’ll run at once. Use running watts from labels or a meter.
  2. Add them up → that’s your continuous load.
  3. Find the biggest motor (fridge, pump, etc.). Multiply its running watts by at least 2–3 for surge (check appliance specs if possible).
  4. Choose an inverter whose continuous rating is ≥ continuous load (plus 10–20% margin) and whose surge rating is ≥ largest surge.

Example: 200 W lights + 50 W fridge (running) + 300 W laptop = 550 W continuous. Fridge surge ~150 W. Inverter: 600 W continuous, 1,000 W+ surge is safe.

Pure Sine vs Modified Sine

  • Pure sine wave: Best for sensitive electronics, motors, and medical devices. Preferred for most off-grid AC.
  • Modified sine: Cheaper; some motors and electronics run poorly or hotter. OK for basic resistive loads and some tools.

Don’t Forget Efficiency

Inverters waste 5–15% as heat. When you calculate daily energy use, add ~10% to your AC load total so your battery and solar size account for inverter loss. Size the inverter for load; size the battery for energy.

Use the WattSizing calculator to enter loads and get recommended inverter size along with panel and battery.

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Inverter Sizing for Off-Grid Solar: Watts, Surge, and Safety Margin | WattSizing